Premade empty retort pouches can be customized for food filling lines, with pouch size, structure, sealing layer and opening features selected by application
Describe
Food processors buying empty retort pouches need more than a bag of the right width and length. The pouch must feed correctly, leave a clean sealing area and tolerate the customer's validated processing cycle after filling.
FUYA can supply premade pouches for sauces, cooked foods, meat products and other retorted applications. Options may include clear or opaque structures, tear notches and printed formats where required.
To recommend a sample, share the product, fill weight, pouch dimensions, seal width, packaging equipment and retort conditions. The customer should confirm seal quality and package integrity through line and process trials before production.
| Product Specifications | Custom options available | Sample Test Report | PA/PP · 150 μm sample | ||||
| Material structure | PA/EVOH/PE; PP/EVOH/PP; PE/EVOH/PE | Test item | Measured result | Test standard / condition | |||
| Layer options | 7-layer, 9-layer and 11-layer high-barrier structures | Thickness | Avg. 152.0 μm Range 140–161 μm |
ISO 4593 Nominal 150 μm |
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| Thickness range | 50–400 μm | Tensile strength | MD 36.126 / TD 35.889 MPa | ASTM D882 MD / TD ≥ 30 MPa |
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| Maximum width | Up to 3,500 mm | Elongation at break | MD 520.1% / TD 553.7% | ASTM D882 MD / TD ≥ 300% |
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| Applications | Meat, seafood, cheese, ready meals and medical packaging | Heat-seal strength | 58.836 N/15 mm | ASTM F2029 ≥ 35 N/15 mm |
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| Features | High barrier, deep forming, puncture resistance and stable sealing | Intermediate peeling | No peeling | DIN 53357 | |||
| Customization | Thickness, width, color, printing and barrier level | Transmittance | 93.5% | ASTM D1003 ≥ 90% |
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| Documents | ISO 13485, test reports and food-contact documents available | Haze | 6.44% | ASTM D1003 ≤ 8% |
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| RFQ information | Application, structure, thickness, width, quantity and destination country | WVTR | 2.43 g/(m²·24 h) | ASTM F1249 38°C / 90% RH / 1 atm |
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| OTR | 14.76 cm³/(m²·24 h) | ASTM D3985 23°C / dry / 1 atm |
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| Full report available on request | |||||||
Empty retort pouch is an un-filled, flexible packaging bag designed for sterilized, shelf-stable food. Made of heat-resistant plastic and aluminum foil layers, it is primarily used as a lightweight, space-saving alternative to traditional metal cans and glass jars for ready-to-eat meals, soups, and field rations.
Applications
Ready-to-Eat (RTE) Food Packaging
Soups, Sauces, and Liquids
Pet Food Industry
Baby Food and Infant Nutrition
Medical and Pharmaceutical Applications
Advantages
Lower Shipping Costs: Because they arrive flat and empty, you can ship 1,000 pouches in the same space that holds a few dozen rigid cans. This substantially cuts freight and warehousing expenses.
Faster Heat Sterilization: The thin, flat profile allows heat to penetrate the food up to 40% faster than traditional cans. This requires less energy and results in better-tasting food.
Superior Food Quality: Shorter cooking and sterilization times prevent overcooking, allowing the product to retain more of its natural texture, color, and nutritional value.
Ultimate Consumer Convenience: These packages are highly user-friendly. They heat up quickly in boiling water or a microwave, feature easy-tear notches, and are completely safe to handle.
Extended Shelf Life: Despite being thin and flexible, multi-layered retort materials seal out oxygen and light to guarantee the same 12-to-36-month, room-temperature shelf life as heavy cans.
Better Marketing & Display: Pouches provide a smooth, flat surface with 360-degree print capabilities, which offers a much larger and more attractive canvas for branding than a curved metal can.
Pics
About Factory
Packing & Delivery
FAQ
1.How to order ?
Contact our sales, send us film dimensions, qty, and specifications details, after we checked all details we will send you formal quotation
2. What size can we provide?
We provide thicknesses from 25-380 microns, with a max width of up to 3500 mm, customize size available
3. when can i get them after placed an order ?
Normally our prepare goods time 2-3days , if customize films at least 1 week
4. Can we get sample for testing
Yes we can provide sample for free
5. Why Choose us?
We have extensive industry experience and a professional team. 24 Hours Online Service. Good service with high quality products for selling, fast delivery with careful after selling services
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