Custom food retort pouches are developed for processed meals, sauces, meat and other products requiring dependable seals through validated thermal processing
Describe
Retort packaging can reduce pack weight and storage space compared with rigid formats, but performance depends on correct structure and process control. Product composition, residual air, seal contamination and the retort cycle all influence the finished package.
FUYA develops food retort pouches for ready meals, sauces, meat, seafood and other processed foods. Pouch dimensions, transparency, barrier level, sealant layer and opening features can be adjusted for the customer's filling and packaging line.
Send the food type, fill weight, required pouch size, sealing equipment and retort schedule for initial selection. A commercial structure should only be finalized after testing with the actual product and production process.
| Product Specifications | Custom options available | Sample Test Report | PA/PP · 150 μm sample | ||||
| Material structure | PA/EVOH/PE; PP/EVOH/PP; PE/EVOH/PE | Test item | Measured result | Test standard / condition | |||
| Layer options | 7-layer, 9-layer and 11-layer high-barrier structures | Thickness | Avg. 152.0 μm Range 140–161 μm |
ISO 4593 Nominal 150 μm |
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| Thickness range | 50–400 μm | Tensile strength | MD 36.126 / TD 35.889 MPa | ASTM D882 MD / TD ≥ 30 MPa |
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| Maximum width | Up to 3,500 mm | Elongation at break | MD 520.1% / TD 553.7% | ASTM D882 MD / TD ≥ 300% |
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| Applications | Meat, seafood, cheese, ready meals and medical packaging | Heat-seal strength | 58.836 N/15 mm | ASTM F2029 ≥ 35 N/15 mm |
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| Features | High barrier, deep forming, puncture resistance and stable sealing | Intermediate peeling | No peeling | DIN 53357 | |||
| Customization | Thickness, width, color, printing and barrier level | Transmittance | 93.5% | ASTM D1003 ≥ 90% |
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| Documents | ISO 13485, test reports and food-contact documents available | Haze | 6.44% | ASTM D1003 ≤ 8% |
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| RFQ information | Application, structure, thickness, width, quantity and destination country | WVTR | 2.43 g/(m²·24 h) | ASTM F1249 38°C / 90% RH / 1 atm |
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| OTR | 14.76 cm³/(m²·24 h) | ASTM D3985 23°C / dry / 1 atm |
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| Full report available on request | |||||||
Food packaging retort pouch is a flexible, multi-layered laminate bag used to hold, cook, and sterilize food all at once. It serves as a modern, lightweight alternative to traditional metal cans and glass jars, allowing food to remain shelf-stable for months without refrigeration or preservatives.
Applications
Ready-to-Eat (RTE) Meals: Perfect for pre-cooked rice, curries, stews, and pasta dishes that require long-term shelf stability.
Soups, Sauces, and Pastes: Excellent for locking in liquid freshness and complex flavor profiles without the risk of contamination.
Meat, Poultry & Seafood: Widely used for packaging chicken, salmon, and tuna as a convenient, easily transportable alternative to heavy cans.
Wet Pet Food: A major industry application for packaging wet cat and dog food, ensuring high amounts of protein stay fresh and shelf-stable.
Baby Food & Nutritional Supplements: Ideal for nutritional wet baby food, providing the safety, reliability, and nutrient retention required for infants.
Military & Emergency Rations: Essential for field rations due to their durability, puncture resistance, and easy portability in pockets or backpacks.
Advantages
Significant Cost and Space Savings: Retort pouches are lightweight and space-efficient compared to rigid containers like cans or glass jars. They reduce transportation and storage costs by requiring less warehousing space before filling and allowing for higher density transportation.
Faster Processing and Better Food Quality: Because of their thin profile, retort pouches transfer heat faster, reducing the sterilization time compared to metal cans by up to 30%. This shorter processing time keeps food closer to its natural state, maintaining better flavor, aroma, texture, and nutritional value.
Long Shelf Life Without Refrigeration: Retort pouches provide a strong barrier against contamination, oxygen, and moisture, allowing food to remain fresh for 1–2 years without needing preservatives or refrigeration.
High Consumer Convenience: Easy Handling: Lightweight and easy to transport, ideal for on-the-go lifestyles.
Easy Opening: Most pouches feature tear notches, removing the need for a can opener. Easy Reheating: They are typically "boil-in-the-bag" or microwavable, allowing consumers to heat food directly in the pouch.
Environmental Benefits: Retort pouches are more sustainable as they often use 97% less raw material than rigid packaging, resulting in fewer landfills (up to 87% less waste), less energy in production, and lower shipping emissions.
Versatile Design: They are available in various formats, such as stand-up pouches, and can be customized with re-sealable spouts.
Pics
About Factory
Packing & Delivery
FAQ
1.How to order ?
Contact our sales, send us film dimensions, qty, and specifications details, after we checked all details we will send you formal quotation
2. What size can we provide?
We provide thicknesses from 25-380 microns, with a max width of up to 3500 mm, customize size available
3. when can i get them after placed an order ?
Normally our prepare goods time 2-3days , if customize films at least 1 week
4. Can we get sample for testing
Yes we can provide sample for free
5. Why Choose us?
We have extensive industry experience and a professional team. 24 Hours Online Service. Good service with high quality products for selling, fast delivery with careful after selling services
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