Custom retort pouches for duck meat support clean sealing, product protection and convenient shelf-stable packaging after a validated retort process
Describe
Cooked duck products may contain oil, sauce, bones or irregular edges that make packaging more demanding than a simple dry product. A suitable pouch needs enough toughness for handling and a sealant system that performs with the customer's filling and cleaning controls.
FUYA can adjust the multilayer structure, pouch size, transparency and opening format for duck portions, seasoned duck products and related cooked poultry. The package can be developed for clear presentation or stronger light protection, depending on the recipe and storage target.
For evaluation, provide the product form, whether bones are present, fill weight, pouch dimensions, sealing method and retort schedule. Production trials remain necessary before commercial use.
| Product Specifications | Custom options available | Sample Test Report | PA/PP · 150 μm sample | ||||
| Material structure | PA/EVOH/PE; PP/EVOH/PP; PE/EVOH/PE | Test item | Measured result | Test standard / condition | |||
| Layer options | 7-layer, 9-layer and 11-layer high-barrier structures | Thickness | Avg. 152.0 μm Range 140–161 μm |
ISO 4593 Nominal 150 μm |
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| Thickness range | 50–400 μm | Tensile strength | MD 36.126 / TD 35.889 MPa | ASTM D882 MD / TD ≥ 30 MPa |
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| Maximum width | Up to 3,500 mm | Elongation at break | MD 520.1% / TD 553.7% | ASTM D882 MD / TD ≥ 300% |
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| Applications | Meat, seafood, cheese, ready meals and medical packaging | Heat-seal strength | 58.836 N/15 mm | ASTM F2029 ≥ 35 N/15 mm |
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| Features | High barrier, deep forming, puncture resistance and stable sealing | Intermediate peeling | No peeling | DIN 53357 | |||
| Customization | Thickness, width, color, printing and barrier level | Transmittance | 93.5% | ASTM D1003 ≥ 90% |
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| Documents | ISO 13485, test reports and food-contact documents available | Haze | 6.44% | ASTM D1003 ≤ 8% |
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| RFQ information | Application, structure, thickness, width, quantity and destination country | WVTR | 2.43 g/(m²·24 h) | ASTM F1249 38°C / 90% RH / 1 atm |
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| OTR | 14.76 cm³/(m²·24 h) | ASTM D3985 23°C / dry / 1 atm |
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| Full report available on request | |||||||
Duck retort pouch is a convenient, ready-to-eat packaging format containing pre-cooked duck meat that has been thermally sterilized. It serves as a lightweight, shelf-stable alternative to traditional metal cans, allowing the duck to remain safe, fresh, and preserved at room temperature without the need for chemical preservatives.
Applications
Ready-to-Eat (RTE) Meals: Delicacies like whole braised duck, duck confit, smoked duck breasts, and duck curries are packed and sterilized so they remain shelf-stable for 12 to 24 months. Consumers can simply heat the pouch in boiling water or a microwave for a fast, gourmet meal.
Outdoor & Travel Food: Because the pouches are lightweight, compact, and require no cooling, they are incredibly popular for camping, hiking, and travel.
Military & Emergency Rations: Duck retort pouches are a staple in Meals Ready-to-Eat (MREs) and disaster relief supplies because they provide soldiers and survivors with a high-protein, calorie-dense meal that can be eaten cold or quickly warmed in the field.
Premium Pet Food: Duck is highly valued in hypoallergenic or premium wet pet food. Retort pouches allow pet brands to produce fresh, nutrient-retaining wet cat and dog food in easy-to-tear, resealable, or spouted formats.
Commercial Catering: Restaurants and catering services utilize large-format retort pouches to efficiently store and transport pre-cooked duck bases and sauces, significantly reducing storage and refrigeration costs.
Advantages
Superior Texture & Taste: Unlike rigid cans where heat can overcook the edges before penetrating the center, the thin profile of a pouch enables faster, even heat distribution. This prevents the duck from becoming dry or rubbery.
Nutrient & Moisture Retention: Because thermal cooking time is significantly reduced, more of the duck's natural vitamins and natural juices are preserved.
Extended Shelf Life: The airtight, commercial sterilization process eliminates the need for artificial preservatives, keeping the meat safe and fresh for 1 to 2 years at room temperature.
Ultimate Convenience: These pouches are lightweight and easy to open with tear notches. They can often be submerged directly in boiling water or microwaved for a quick, ready-to-eat meal.
Cost & Space Efficiency: Retort pouches weigh up to 80% to 90% less than traditional metal cans or glass jars. This dramatically reduces shipping costs, requires less storage space, and eliminates the risk of shattered glass or metal dents.
Eco-Friendly Footprint: Flexible packaging generally requires fewer raw materials to manufacture and produces significantly less post-consumer waste compared to traditional rigid cans.
Pics
About Factory
Packing & Delivery
FAQ
1.How to order ?
Contact our sales, send us film dimensions, qty, and specifications details, after we checked all details we will send you formal quotation
2. What size can we provide?
We provide thicknesses from 25-380 microns, with a max width of up to 3500 mm, customize size available
3. when can i get them after placed an order ?
Normally our prepare goods time 2-3days , if customize films at least 1 week
4. Can we get sample for testing
Yes we can provide sample for free
5. Why Choose us?
We have extensive industry experience and a professional team. 24 Hours Online Service. Good service with high quality products for selling, fast delivery with careful after selling services
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