Cooking Vacuum High Temperature Retort Pouch
Describe
Retort pouch is a flexible, durable, and lightweight food package made from laminated layers of plastic . It acts as a modern, efficient alternative to traditional metal cans or glass jars, designed to withstand high-temperature sterilization (above 121°C)without losing integrity. These pouches are commonly used for ready-to-eat meals, soups, and pet food because they allow for long-term storage without refrigeration.
Fuya's R&D team designs film structures and formulas for different packaging requirements and helps customers solve problems during use, so you get packaging materials that fit your product and process.
| Product Specifications | Custom options available | Sample Test Report | PA/PP · 150 μm sample | ||||
| Material structure | PA/EVOH/PE; PP/EVOH/PP; PE/EVOH/PE | Test item | Measured result | Test standard / condition | |||
| Layer options | 7-layer, 9-layer and 11-layer high-barrier structures | Thickness | Avg. 152.0 μm Range 140–161 μm |
ISO 4593 Nominal 150 μm |
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| Thickness range | 50–400 μm | Tensile strength | MD 36.126 / TD 35.889 MPa | ASTM D882 MD / TD ≥ 30 MPa |
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| Maximum width | Up to 3,500 mm | Elongation at break | MD 520.1% / TD 553.7% | ASTM D882 MD / TD ≥ 300% |
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| Applications | Meat, seafood, cheese, ready meals and medical packaging | Heat-seal strength | 58.836 N/15 mm | ASTM F2029 ≥ 35 N/15 mm |
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| Features | High barrier, deep forming, puncture resistance and stable sealing | Intermediate peeling | No peeling | DIN 53357 | |||
| Customization | Thickness, width, color, printing and barrier level | Transmittance | 93.5% | ASTM D1003 ≥ 90% |
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| Documents | ISO 13485, test reports and food-contact documents available | Haze | 6.44% | ASTM D1003 ≤ 8% |
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| RFQ information | Application, structure, thickness, width, quantity and destination country | WVTR | 2.43 g/(m²·24 h) | ASTM F1249 38°C / 90% RH / 1 atm |
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| OTR | 14.76 cm³/(m²·24 h) | ASTM D3985 23°C / dry / 1 atm |
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| Full report available on request | |||||||
High temperature retort pouch is a flexible, multi-layer laminated food package that can withstand intense thermal sterilization. It serves as a lightweight alternative to traditional metal cans and glass jars, keeping foods shelf-stable for months or years without needing refrigeration.
Applications
Ready-to-Eat (RTE) Meals Military & Emergency Rations: Used as Meals Ready-to-Eat (MREs) and for disaster preparedness because they require no cooking.
Outdoor & Travel: Ideal for camping, hiking, and boating where refrigeration is unavailable.
Space Missions: Extensively utilized by space agencies for astronauts due to their lightweight, space-saving design.
Food & Beverage Meat & Seafood: Packaging for tuna, salmon, chicken, and beef that retains moisture and texture.
Pre-cooked Rice & Pasta: Shelf-stable carbohydrates that can be quickly heated.
Soups, Sauces, & Curries: Keeps liquid-based dishes fresh without preservatives.
Baby Food & Purees: Provides an easy-to-use, squeezable, and shelf-stable solution for infant nutrition.
Beverages & Condiments: Used for juices, dairy, and liquid condiments.
Pet Care Wet Pet Food: Perfect for packaging wet dog and cat food, providing a practical, airtight alternative to heavy cans.
Advantages
Superior Food Quality: Because the pouch is thin and flat, heat penetrates to the center much faster than in bulky metal cans. This reduces total cooking time, preventing overcooking and preserving the food's natural vitamins, minerals, color, and texture.
Energy & Cost Efficiency: The rapid heat transfer requires up to (30 Degrees- 40Degrees) less energy during the sterilization process compared to traditional cans.
Extended Shelf Life: Through commercial sterilization (heating up to 121Degrees - 135Degrees), the multi-layer barrier films protect the food from oxygen, light, and moisture, giving it a shelf life of 1 to 5 years without refrigeration.
Ultimate Convenience: Consumers can easily heat meals by immersing the pouch in hot water or putting it directly into a microwave. They also feature tear notches, entirely eliminating the need for can openers.
Logistical Savings: Retort pouches weigh up to (90Degrees) less than metal cans and occupy significantly less space. Empty pouches store flat, which vastly reduces warehousing space and lowers fuel consumption during distribution.
Enhanced Marketing & Disposal: The flat front and back profiles provide an excellent canvas for high-quality, eye-catching color printing. Once emptied, they fold flat into the trash, reducing overall household waste volume compared to rigid cans.
Pics
About Factory
Packing & Delivery
FAQ
1.How to order ?
Contact our sales, send us film dimensions, qty, and specifications details, after we checked all details we will send you formal quotation
2. What size can we provide?
We provide thicknesses from 25-380 microns, with a max width of up to 3500 mm, customize size available
3. when can i get them after placed an order ?
Normally our prepare goods time 2-3days , if customize films at least 1 week
4. Can we get sample for testing
Yes we can provide sample for free
5. Why Choose us?
We have extensive industry experience and a professional team. 24 Hours Online Service. Good service with high quality products for selling, fast delivery with careful after selling services
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