How To Choose Thermoforming Film For Meat Packaging

Jul 07, 2026

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With the development of the times, people's requirements for meat packaging are getting higher and higher.Choosing the right thermoforming film for meat packaging is a critical decision that directly impacts product shelf life, visual appeal, and brand reputation . The optimal film protects against oxygen and moisture, resists punctures, and maintains clarity, all while performing reliably on high-speed packaging lines . Since different meats have different needs, the selection process involves understanding several key factors.

 

I. Mainly Meat's Specific Needs:

Fresh Red Meat (Beef, Lamb)

The priority is oxygen management. Fresh red meat needs a small amount of oxygen to "bloom" and maintain its bright red color. However, too much oxygen leads to spoilage. This often requires a film with a carefully calibrated Oxygen Transmission Rate (OTR) .

Processed Meat (Ham, Sausage, Salami)

The goal is high-barrier protection to prevent oxidation and flavor loss. These products are sensitive to oxygen and require extremely low OTR to maintain color, texture, and taste .

Bone-in Cuts or Irregular Shapes

The film must have excellent puncture resistance and high tear strength to withstand sharp edges during packaging, transport, and handling.

 

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II. Evaluate your film options based on these quantifiable factors:

Barrier Properties:(the most crucial factor)

Oxygen Transmission Rate (OTR): Measured in cm³/m²/day. For high-barrier applications like processed meat, an OTR of ≤ 1.0 cm³/m²/day is ideal. For fresh red meat, a moderate, controlled OTR is often preferred .

Moisture Vapor Transmission Rate (MVTR): Measured in g/m²/day. A low MVTR (e.g., 2-4 g/m²/day) prevents the meat from drying out and losing weight, preserving its juiciness and texture .

Mechanical Properties:

Puncture Resistance: Essential for preventing leaks from bone-in products. Look for films with high elongation and tensile strength, often provided by a polyamide (nylon) layer .

Thermoformability: The film must be capable of deep drawing without tearing or thinning excessively. Thicker films (e.g., 150-250 µm) are generally used for deeper trays to maintain strength after forming .

Optical Properties:

Clarity and Gloss: High transparency allows consumers to see the product, enhancing its shelf appeal .

Anti-Fog: A critical feature. Anti-fog films prevent water droplets from forming inside the package, ensuring the meat remains visible and looks fresh under supermarket lighting

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III. How to Understand Film Structure and Materials

Most high-performance thermoforming films use multi-layer co-extrusion, combining different materials for specific functions. An 11-layer or 7-layer structure provides better precision, allowing for thinner yet stronger films . High-performance structure is PA/EVOH/PE.

 

Outer Layer (PA - Polyamide/Nylon):

Provides mechanical strength, puncture resistance, and toughness.

Core Layer (EVOH - Ethylene Vinyl Alcohol)

The primary oxygen barrier. It is the "gold standard" for preventing oxygen ingress and extending shelf life .

Inner Layer (PE - Polyethylene)

A heat-sealable layer that creates a strong, airtight seal when bonded to the top web. It also provides a moisture barrier.

 

IV.To better understand, a summary and comparison are provided below

 

Film Type

Primary Application

Key Requirements

Typical Structure

High Barrier Film

Processed meat, sausages, cheese

Very low OTR, long shelf life

PA/EVOH/PE

Moderate/Permeable Film

Fresh red meat

Controlled OTR for color blooming

PA/PE (with lower EVOH content or no EVOH)

Puncture-Resistant Film

Bone-in meat, frozen meat

High strength, thick gauge, high PA content

Thicker PA/EVOH/PE structures

 

We hope this detailed guide helps you navigate the selection process. If you want to know more details , send your product, packaging machine and shelf-life requirement. Fuya can recommend a suitable multilayer film structure.

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